Northrop Grumman RQ-4A Global Hawk

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Introduction
The Northrop Grumman RQ-4 Global Hawk is an unmanned aerial vehicle (UAV) surveillance aircraft. It was initially designed by Ryan Aeronautical (now part of Northrop Grumman), and known as Tier II+ during development. In role and operational design, the Global Hawk is similar to the venerable Lockheed U-2. The RQ-4 provides a broad overview and systematic surveillance using high resolution synthetic aperture radar (SAR) and long-range electro-optical/infrared (EO/IR) sensors with long loiter times over target areas. It can survey as much as 40,000 square miles (103,600 square kilometers) of terrain a day.

The Global Hawk is operated by the United States Air Force, Navy and the German Air Force. It is used as a high-altitude platform for surveillance and security. Missions for the Global Hawk cover the spectrum of intelligence collection capability to support forces in worldwide military operations. According to the United States Air Force, the capabilities of the aircraft allow more precise targeting of weapons and better protection of forces through superior surveillance capabilities.

The Global Hawk costs about US$35 million to procure each aircraft. With development costs included, the unit cost is US$218 million.

Development
Initial Development
The first seven aircraft were built under the Advanced Concept Technology Demonstration (ACTD) program, sponsored by DARPA, in order to evaluate the design and its capabilities. Due to world circumstances, the capabilities of the aircraft were in high demand, so the prototype aircraft were operated by the U.S. Air Force in the War in Afghanistan.

In an unusual move, the aircraft entered initial low-rate production while still in engineering and manufacturing development. Nine production Block 10 aircraft (sometimes referred to as RQ-4A configuration) were produced, two of which were sold to the US Navy. Two more were sent to Iraq to support operations there. The final Block 10 aircraft was delivered on June 26, 2006.

In order to increase the aircraft’s capabilities, the airframe was redesigned, with the nose section and wings being stretched. The changes, with the designation RQ-4B Block 20, allow the aircraft to carry up to 3,000 pounds of internal payload. These changes were introduced with the first Block 20 aircraft, the 17th Global Hawk produced, which was rolled out in a ceremony on August 25, 2006. First flight of the Block 20 from the USAF Plant 42 in Palmdale, California to Edwards Air Force Base took place on 1 March 2007. Developmental testing of Block 20 took place in 2008. Future Block 30 and 40 aircraft, similar in size to the Block 20, are scheduled for development from 2008 to 2010, with production aircraft slated for sale to 5 countries, including the USA and Germany.

United States Navy version
The United States Navy took delivery of two of the Block 10 aircraft to be used to evaluate maritime surveillance capabilities, designated N-1 (BuNo 166509) and N-2 (BuNo 166510). The initial example was tested in a naval configuration at Edwards Air Force Base for several months, later ferrying to NAS Patuxent River on 28 March 2006 to begin the Global Hawk Maritime Demonstration (GHMD) program. Navy squadron VX-20 was tasked with operating the GHMD system.

The GHMD aircraft flew in the Rim of the Pacific (RIMPAC) exercise for the first time in July 2006. Although RIMPAC operations were in the vicinity of Hawaii, the aircraft was operated from Edwards, requiring flights of approximately 2,500 miles (4,000 km) each way to the operations area. Four flights were performed, resulting in over 24 hours of persistent maritime surveillance coordinated with USS Abraham Lincoln and USS Bonhomme Richard. As a part of the demonstration program, Global Hawk was tasked with maintenance of maritime situational awareness, contact tracking, and imagery support of various exercise operations. The imagery obtained by Global Hawk was transmitted to NAS Patuxent River for processing before being forwarded on to the fleet operations off Hawaii, thus exercising the global nature of this aircraft’s operations.

Northrop Grumman entered a version of the RQ-4B in the US Navy’s Broad Area Maritime Surveillance (BAMS) UAV contract competition. On 22 April 2008 the announcement was made that the Northrop Grumman RQ-4N had won the bid, with the Navy awarding a contract worth US$1.16 billion. In September 2010, the RQ-4N was officially designated the MQ-4C.

On 11 June 2012 a U.S. Navy RQ-4A Global Hawk crashed near Salisbury, Maryland, during a training flight from Naval Air Station Patuxent River.

Cost Increases and Procurement
Program development cost overruns had put the Global Hawk system at risk of cancellation. Per-unit costs in mid-2006 were 25% over baseline estimates, caused by both the need to correct design deficiencies as well as increase the system’s capabilities. This caused some concerns about a possible congressional termination of the program if its national security benefits could not be justified. However, in June 2006, the Global Hawk program was restructured. Completion of an operational assessment report by the Air Force was delayed from August 2005 to November 2007 due to manufacturing and development delays. The operational assessment report was released in March 2007 and production of the 54 air vehicles planned has been extended by two years to 2015.

In February 2011, the Air Force reduced its planned buy of RQ-4 Block 40 aircraft from 22 to 11 in a cost-cutting move.

The U.S. Defense Department’s Director, Operational Test and Evaluation (DOT&E) found the RQ-4B “not operationally effective” for its mission due to aircraft reliability issues in June 2011.

In June 2011, the Global Hawk was certified by the Secretary of Defense as critical to national security following a breach of the Nunn-McCurdy Amendment. The Secretary stated that: “The Global Hawk is essential to national security; there are no alternatives to Global Hawk which provide acceptable capability at less cost; Global Hawk costs $220M less per year than the U-2 to operate on a comparable mission; the U-2 cannot simultaneously carry the same sensors as the Global Hawk; and if funding must be reduced, Global Hawk has a higher priority over other programs.”

On 26 January 2012, the Pentagon announced plans to end Global Hawk Block 30 procurement as the Block 30 was found to be more expensive to operate than the U-2, and its sensor suite was not as capable as the manned aircraft. Plans to increase the procurement of the Block 40 variant were also announced. The Air Force’s fiscal year 2013 budget request said it had resolved to divest itself of the Block 30 variant, however, the National Defense Authorization Act for Fiscal Year 2013 mandated it operate the Block 30 fleet through the end of 2014.

Design
The RQ-4 is powered by an Allison Rolls-Royce AE3007H turbofan engine with 7,050 lbf (31.4 kN) thrust, and carries a payload of 2,000 pounds (900 kilograms). The main fuselage is standard aluminum, semi-monocoque construction, while the wings are made of lightweight, high-strength composite materials.

Integrated system
The Global Hawk’s wings, fairings, nacelles, and tails are manufactured from high strength-to-weight ratio composites.

The Global Hawk UAV system comprises an air vehicle segment consisting of air vehicles with sensor payloads, avionics, and data links; a ground segment consisting of a Launch and Recovery Element (LRE), and a Mission Control Element (MCE) with embedded ground communications equipment; a support element; and trained personnel.

The Integrated Sensor Suite (ISS) is provided by Raytheon and consists of a synthetic aperture radar (SAR), electro-optical (EO), and infrared (IR) sensors. Either the EO or the IR sensors can operate simultaneously with the SAR. Each of the sensors provides wide area search imagery and a high-resolution spot mode. The SAR has a ground moving target indicator (GMTI) mode, which can provide a text message providing the moving target’s position and velocity. Both SAR and EO/IR imagery are processed on board the aircraft and transmitted to the MCE as individual frames. The MCE can mosaic these frames into images prior to further dissemination.

Navigation is via inertial navigation with integrated Global Positioning System updates. Global Hawk is intended to operate autonomously and “untethered” using a satellite data link (either Ku or UHF) for sending sensor data from the aircraft to the MCE. The common data link can also be used for direct down link of imagery when the UAV is operating within line-of-sight of users with compatible ground stations.

The ground segment consists of a Mission Control Element (MCE) and Launch and Recovery Element (LRE), provided by Raytheon. The MCE is used for mission planning, command and control, and image processing and dissemination; an LRE for controlling launch and recovery; and associated ground support equipment. (The LRE provides precision differential global positioning system corrections for navigational accuracy during takeoff and landings, while precision coded GPS supplemented with an inertial navigation system is used during mission execution.) By having separable elements in the ground segment, the MCE and the LRE can operate in geographically separate locations, and the MCE can be deployed with the supported command’s primary exploitation site. Both ground segments are contained in military shelters with external antennas for line-of-sight and satellite communications with the air vehicles.

Sensor packages
The Global Hawk carries the Hughes Integrated Surveillance & Reconnaissance (HISAR) sensor system. HISAR is a lower-cost derivative of the ASARS-2 package that Hughes developed for the Lockheed U-2. HISAR is also fitted in the US Army’s RC-7B Airborne Reconnaissance Low Multifunction (ARLM) manned surveillance aircraft, and is being sold on the international market. HISAR integrates a SAR-MTI system, along with an optical and an infrared imager. All three sensors are controlled and their outputs filtered by a common processor. The digital sensor data can be transmitted at up to 50 Mbit/s to a ground station in real time, either directly or through a communications satellite link.

The SAR-MTI system operates in the X-band and provides a number of operational modes:

  • The wide-area MTI mode can detect moving targets within a radius of 62 miles (100 kilometers).
  • The combined SAR-MTI strip mode provides 20 foot (6 meter) resolution over a swath 23 miles (37 kilometers) wide at ranges from 12.4 to 68 miles (20 to 110 kilometers).
  • The SAR spot mode can provide 6 foot (1.8 meter) resolution over 3.8 square miles (10 square kilometers), as well as provide a sea-surveillance function.
  • The visible and infrared imagers share the same gimballed sensor package, and use common optics, providing a telescopic close-up capability. It can be optionally fitted with an auxiliary SIGINT package. To improve survivability, the Global Hawk is fitted with a Raytheon developed AN/ALR-89 self-protection suite consisting of the AN/AVR-3 Laser Warning System, AN/APR-49 Radar Warning Receiver and a jamming system. An ALE-50 towed decoy also aids in the Global Hawk’s deception of enemy air defenses.

    In July 2006, the US Air Force began testing segments of the improved Global Hawk Block 30 upgrades in the Benefield Anechoic Facility at Edwards AFB. This version incorporates an extremely sensitive SIGINT processor known as the Advanced Signals Intelligence Payload.

    In September 2006, testing began on a new specialty radar system, the Multi-Platform Radar Technology Insertion Program, or MP-RTIP, on board the Scaled Composites Proteus. Once validated, one Global Hawk will be modified to carry this radar set. Previously, the Air Force was considering a larger variant of the MP-RTIP (known as the Wide-Area Surveillance or WAS sensor) for the canceled E-10 MC2A testbed or E-8 Joint STARS aircraft.

    In August 2010, Northrop announced that a new version, Block 40, was about to commence production; it would have a new sensor capabilities, including MP-RTIP radar, emphasising surveillance over reconnaissance. The Block 40 design also has a modified undercarriage.

    Operational history
    U.S. Air Force
    Air Force Global Hawk flight test evaluations are performed by the 452nd Flight Test Squadron at Edwards AFB. Operational USAF aircraft are flown by the 9th Reconnaissance Wing, 12th Reconnaissance Squadron at Beale Air Force Base.

    Global Hawk ATCD prototypes have been used in the War in Afghanistan and in the Iraq War. Since April 2010, they fly the Northern Route, from Beale AFB over Canada to South-East Asia and back, reducing flight time and improving maintenance. While their data-collection capabilities have been praised, the program lost three prototype aircraft to accidents, more than one quarter of the aircraft used in the wars. The crashes were reported to be due to “technical failures or poor maintenance”, with a failure rate per hour flown over 100 times higher than the F-16 fighters flown in the same wars. The manufacturer stated that it was unfair to compare the failure rates of a mature design to that of a prototype aircraft. In June 2012, a media report described the Global Hawk, the MQ-1 Predator and the MQ-9 Reaper s “… the most accident-prone aircraft in the Air Force fleet.”

    On 11 February 2010, the Global Hawks deployed in the Central Command AOR accrued 30,000 combat hours and 1,500 plus sorties. Initial operational capability was declared for the RQ-4 Block 30 in August 2011.

    After the 2011 Tōhoku earthquake and tsunami, the aircraft flew 300 hours over the affected areas in Japan. There were also plans to survey the No. 4 reactor at the Fukushima Daiichi Nuclear Power Plant.

    By late November 2012, Northrop Grumman had delivered 37 Global Hawks to the U.S. Air Force.

    Records
    On 21 March 2001, aircraft number 982003, the third ACTD aircraft produced, set an official world endurance record for UAVs, at 30 hours, 24 minutes and 1 second, flying from Edwards. During the same flight, it set an absolute altitude record of 19,928 meters (65,381 ft), which was later broken by the NASA Helios Prototype (although the absolute record was broken, the Global Hawk’s record still stands in its FAI class category).

    On 24 April 2001, a Global Hawk flew non-stop from Edwards in the US to RAAF Base Edinburgh in Australia, making history by being the first pilotless aircraft to cross the Pacific Ocean. The flight took 22 hours, and set a world record for absolute distance flown by a UAV, 13,219.86 kilometers (8,214.44 mi).

    NASA
    In December 2007, two Global Hawks were transferred from the U.S. Air Force to NASA’s Dryden Flight Research Center at Edwards Air Force Base. Initial research activities beginning in the second quarter of 2009 supported NASA’s high-altitude, long-duration Earth science missions. The three Global Hawks were the first, sixth and seventh aircraft built under the original DARPA Advanced Concept Technology Demonstration program, and were made available to NASA when the Air Force had no further need for them. Northrop Grumman is an operational partner with NASA and will use the aircraft to demonstrate new technologies and to develop new markets for the aircraft, including possible civilian uses.

    According to an article in the March 2010 issue of Scientific American (p. 25-27), the Global Hawk aircraft belonging to NASA were in use for testing purposes as of October 2009, with science missions expected to start in March 2010. Initial science applications included measurements of the ozone layer and cross-Pacific transport of air pollutants and aerosols. The author of the Scientific American piece speculates that the aircraft could be used for Antarctic exploration while based in and operated from Chile.

    In August and September 2010 one of the two Global Hawks was loaned for NASA’s GRIP Mission (Genesis and Rapid Intensification Program), with its long-term on station capabilities and long range it was the best aircraft for the mission to monitor the development of Atlantic basin Hurricanes. It was modified to equip weather sensors including Ku-Band Radar, Lightning sensors and Dropsondes. It successfully flew into Hurricane Earl off the United States East Coast on September 2.

    NATO
    In 2009, NATO announced that it expects to have a fleet of up to eight Global Hawks by 2012. The aircraft are to be equipped with MP-RTIP radar systems. NATO has budgeted US$1.4 billion (€1 billion) for the project, and a letter of intent has been signed. NATO signed a contract for five Block 40 Global Hawks in May 2012.

    Luftwaffe
    The German Air Force (Luftwaffe) has ordered a variant of the RQ-4B equipped with German sensors, dubbed EuroHawk. It combines a normal RQ-4B airframe with an EADS reconnaissance payload.

    Potential Operators
    Australia considered the purchase of a number of Global Hawk aircraft for maritime and land surveillance. The Global Hawk was to be assessed against the MQ-9 Mariner in trials in 2007. The Global Hawk aircraft would have operated in conjunction with manned P-8A Poseidon aircraft by 10 and 11 Squadrons of the RAAF. This combination, or a similar one, was to replace existing AP-3C Orion aircraft in 2018. In the end, the Australian government decided not to proceed with this plan and canceled the order.

    Canada has also been a potential customer, looking at the Global Hawk for maritime and land surveillance as either a replacement for its fleet of CP-140 Aurora patrol aircraft or to supplement manned patrols of remote Arctic and maritime environments, before withdrawing from the joint effort in August 2011. Spain has a similar requirement, and has existing contacts with Northrop Grumman.

    Japan has been reported as being interested in the purchase of three aircraft.

    South Korea’s Defense Acquisition Program Administration (DAPA) had expressed interest in acquiring at least four RQ-4B and support equipment by 2011 to increase the intelligence capabilities of the South Korean military after the return of the Wartime Operational Control from the U.S. to ROK, and allocated approximately US$19 million for evaluation purposes. There was ongoing debate among government officials on whether to take the US offer of Global Hawks or to press on with their domestic UAV development program. In September 2011, the US and South Korea talked about deploying the aircraft near its border with North Korea to view North Korea and the North Korea–China border. In January 2012, DAPA announced that it was not proceeding with the purchase because the price had risen from US$442M to US$899M, far exceeding the budget allocation. DAPA stated that they were now investigating a purchase of either the Global Observer or the Phantom Eye. However, in December 2012, South Korea notified Congress of a possible Foreign Military Sale of 4 RQ-4 Block 30 (I) Global Hawk UAVs with the Enhanced Integrated Sensor Suite (EISS). The deal is estimated to cost $1.2 billion.

    The New Zealand Defence Force is keeping a “watching brief” over Global Hawk, which has the range to conduct surveillance in the Southern Ocean around Antarctica, and in the Pacific Islands. The acquisition process has not moved beyond an expression of interest. Also being looked at are the IAI Heron and the “Kahu”, an indigenously developed hand-thrown drone.

    The Indian Navy has expressed interest in acquiring six to eight MQ-4C Maritime Surveillance Unmanned Aircraft Systems.

    Variants
    RQ-4A
    Initial production version for the USAF, 16 built.
    RQ-4B
    Improved version with increased payload, wingspan increased to 130.9 ft (39.8 m) and length increased to 47.7 ft (14.5 m). Due to the increased size and payload the range is reduced to 8,700 nmi.
    RQ-4E
    German Euro Hawk, based on RQ-4B. Equipped with an EADS reconnaissance payload in SIGINT role.
    MQ-4C Triton
    For USN Broad Area Maritime Surveillance (BAMS) role; previously known as the RQ-4N; 4 ordered, 68 total planned.
    EQ-4B
    Equipped with the Battlefield Airborne Communications Node (BACN) system
    Autonomous tanker variant
    KQ-X is a proposed autonomous tanker variant. It is currently being tested.
    Model 396
    Scaled Composites and Northrop Grumman also offered a 50% proportional shrink of the RQ-4A, known as the Model 396, as part of the USAF Hunter-Killer program. The aircraft was rejected in favor of the MQ-9 Reaper.

    Operators
    United States
    United States Air Force
    Air Combat Command
    9th Reconnaissance Wing – Beale Air Force Base, California
    9th Operations Group
    1st Reconnaissance Squadron
    12th Reconnaissance Squadron
    69th Reconnaissance Group – Grand Forks Air Force Base, North Dakota
    348th Reconnaissance Squadron
    53d Wing
    53d Test and Evaluation Group
    31st Test and Evaluation Squadron – Edwards Air Force Base, California
    Air Force Reserve Command
    940th Wing – Beale Air Force Base, California
    940th Operations Group
    13th Reconnaissance Squadron – Beale Air Force Base, California
    United States Navy
    NASA
    Dryden Flight Research Center
    Germany
    German Air Force
    Aufklärungsgeschwader 51

    Specs

    ModelLength
    (m)
    Wingspan
    (m)
    Height
    (m)
    Max. Takeoff Weight
    (kg)
    Max Speed
    (km/h)
    Range
    (km)
    Endurance
    (hours)
    Ceiling
    (m)
    Payload
    (kg)
    RQ-4A Global Hawk13.5435.414.6210387800249853619812861

    Manufacturer
    CountryNameHeadquartersURL
    USANorthrop GrummanLos Angeles, Californiahttp://www.northropgrumman.com